In some gear systems, too much or too little backlash can be a problem. Fortunately, there are a few techniques we can use when manufacturing gears to insure proper backlash.   Too much backlash and the gear mesh is sloppy, too little backlash and the gears have a potential to bind.  Because of this it is … Continued

Gear manufacturing technology hasn’t changed much in the past several years—at least not at the pace of other industries—but we’re on the verge of seeing a radical transformation that could lower gear manufacturing costs while making gears more versatile than ever before. There are three trends to watch for in the near future: Materials. First, we … Continued

Spur gears are what most people think of when they call to mind the image of a “gear.” But the reality is, spur gears aren’t the best solutions in all applications. Instead, we need to rely on an assortment of other gear types, including the helical gear, to accomplish all our technological needs. Helical gears … Continued

If you’re working with a gear manufacturer to provide gears for your equipment, you’ll want to ensure those gears have a long, functional life. Ideally, you’ll work with a gear manufacturer with high-quality equipment, skilled employees, and a commitment to precision; if these conditions are met, you can rest assured your gears will outlast those … Continued

There are many factors that need to be aligned to be successful in gear manufacturing, but one of the most underrated factors is the facility’s staff. Sure, the quality and efficiency of the equipment is important, but ultimately, it’s the employees who will be designing the gears, operating the machinery, and finishing the final product. … Continued

Gear failure, as the name suggests, occurs when a gear is no longer able to perform its job. This can happen due to a variety of reasons, individually or together, and when it does, it could have a ripple effect that forces your entire machine to shut down. Fortunately, understanding more about gear failure can … Continued

Before we quote a job we need to consider several important variables for the job. These variables will ultimately determine what types of materials we’re going to use, what type of gear to design, what machinery to use, how we process the job, and even how we charge for it. These are some of the … Continued

We often get asked how we calculate costs for our custom gear manufacturing quotes. As you might suspect, at Federal Gear, we use a variety of factors to determine the total price of each project. In this comprehensive guide, we’ll break down the key elements that influence gear manufacturing costs. Key Factors Affecting Gear Manufacturing … Continued

At Federal Gear, we’re surrounded by gear manufacturing equipment, and most of us have been working in the industry for years. As an outsider, you might be confused by some of the terms we use in the industry. Because we want to be transparent, and help all our prospective customers understand exactly what goes on … Continued

Gear manufacturing is what we do, and over the course of our hundred-year-plus history, we’ve worked with small firms, enormous organizations, and everything in between. But every project we start, regardless of scale, starts with a simple conversation, so we can get to know our clients and they can get to know us. These are … Continued